about ESS
steel is better
the ESS difference
whats included in our package
buildingprocess
freqeuntly asked questions
house plans
examples of custom homes
Excalibur Steel Structures Logo
photo gallery
glossary
visit our net forum
free estimate
free literature
join ESS team
builders and framers
links


Customer Photo Journal

Basement
1st floor

Notes from Excalibur:
1) Text has been condensed for clarity;
2) Steel may look bowed, this is due to      customer's "wide angle lens."



Foundation Steel Finishing
A B C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

October 25, 2004

 

Well, another busy three weeks have passed. All of the door frames have been made and doors throughout the house have been hung.  That is four cased openings (no doors), 26 door openings with five of those for double doors.  As reported in the last update, all of the doors were made on site from poplar.

All of the crown molding has been completed throughout the house.  This was a fairly major undertaking since Joel and I cut and installed it all.  Crown molding is really a misnomer in this case since we used a cove type molding, but it still fits between the wall and ceiling.  The molding would be harder to attach to the metal studs, so a 2x4 nailer was cut and installed first.  This way, the molding could be nailed anywhere along its length.  The picture below shows the 2x4 around the great room and kitchen area.  Note that the inside corners had to have the 2x4 off the walls about six inches so the molding could go all the way up into the corners.  All of the inside corners were coped instead of using the inside miter as most carpenters do.

d1db58.jpg

 


The picture below shows the same area after the crown was installed.  That is Joel in the picture as he was applying the caulk.  Note on the right side of the picture just to the left of the kitchen window a red pole.  This is called a “3rd hand”.  It telescopes from five to twelve feet and can be “jacked” with a squeeze type handle to apply pressure at a given point.  In this case, the molding needed a little help to stay in place until it was fastened.  After fastening, a release is pushed and it is ready to be moved.  We only needed it several times, but it was sure worth having it around.


d1db80.jpg

 


This is all of the cove molding we had left over when we finished.  I just about cut it too close, having only 654 feet to start with.  You can also get an idea of the shape of the mold by looking at the end pieces.


d1dba8.jpg

 


The entire base is complete except for a couple of pieces in the basement where we ran short and where cabinets have to be installed.  All that remains for trim is complete fastening of the base to the wall, which Joel is doing today, and the stairs from the basement to the first floor and casing out the exterior doors.
 

 


The gutters were installed yesterday and today.  A six inch white gutter is being installed with a gutter guard over it.  This is not the name brand gutter guard, but I think will work just as well.  The picture below shows a four foot section of the guard.  It has small slits that let the water pass into the gutter and holds the leaves and trash out.  When the leave dry, the wind will blow them off the guard.  The small tabs that are turned down go down into the gutter and screws are used between the tabs to fasten it to the gutter.  The edge towards the camera slips under the shingle to shed the water into the slits.


d1dbbc.jpg

 


This picture shows the completed gutter and the guard installed.
d1dbe4.jpg
 

 


The installer of the HVAC duct was in this morning and installed the registers (vents) throughout the house.  This really is starting to make the house look complete.  The picture below shows the registers in the game room in the basement.  Each register fills in the 2x2 grid of the ceiling, so there will not be any tile to have to cut and fit in this area.


d1dc0c.jpg

 

 

The rough grading has also been completed around the house.  This has probably made as big an improvement as anything done since we started.  The picture below is the front of the house.  More work will still have to done in this area.  The drive will be lifted some more to make a gentler grade coming out of the garage.  The front sidewalk and parking area also have to be completed.


d1dc2a.jpg

 


The most improvement is in the sides and back of the house.  The picture below shows the south side and retaining wall.  Gone is the walk way next to the wall and the mounds of dirt piled around the edge of the opening from the beginning of construction.


d1dc3e.jpg

 


Below is the north side of the house and the retaining wall.  It is starting to look good now.


d1dc66.jpg

 


If and I do mean IF, we ever are able to build a pond, this will be a view of the house from the pond.  The stake with the yellow flagging tape in the foreground of the picture will be the shore line of the pond.  It is about 200 feet from the house to the shore line.


d1dc84.jpg

 


The game room kitchen upper cabinets have been completed.  The doors are scheduled to be installed this week.  This is what this kitchen will look like.


d1dc98.jpg

 


The doors have been put on all of the bathroom cabinets.  This is what the master bath looks like with the doors installed, however the picture does not do the cabinets justice.  They are truly beautiful.  The cabinet hardware still has to be selected and installed.  At this point, Becky is looking only at knobs on all doors and drawers with no pulls.


d1dcb6.jpg

 


We had a real unusual thing to happen on Sunday morning.  The plumbers came in on Friday and put a temporary water supply into the house.  A PVC coupling split about an inch long and was spraying against the sheetrock wall.  Joel happened to catch it not too long after it started, based on the small amount of water on the floor.  We shut the water off and swept everything out the garage door. The equipment room walls acted like a dam and kept the water fairly well localized.  It did not get near any of the porcelain tile. This is a picture of the split pipe. The pipe on the right with the split coupling is fed from the well.  The pipe in the foreground will supply water to the house from the county, if and when we get it.  The plumbing is being installed so that when it is available, a couple of valves can be changed and the house will be on county water.  The outside faucets and shop will remain on the well.


d1dcc0.jpg
 



When the trim work is completed, Joel will start his caulking and priming of all of the unprimed wood.  Painting will follow and then the finishing of the hardwood floors.  Outside, the garage floor needs to be poured as well as the porches, sidewalks, drive slabs and patios.  We are at the slow point now and don’t need to get in a hurry to finish up.  We sure don’t want to mess up what is currently a very good job.



back         next



about ESS
steel is better
the ESS difference
whats included in our package
buildingprocess
freqeuntly asked questions
house plans
examples of custom homes
Excalibur Steel Structures Home Page
photo gallery
glossary
visit our net forum
free estimate
free literature
join ESS team
builders and framers
links

Excalibur Steel Structures
Copyright© 1997 - 2006 All Rights Reserved.
E-Mail: info@ExcaliburSteel.com